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A Practical Guide to the Manufacture of Sulfuric Acid, by Navin G. Ashar, Kiran R. Golwalkar

By Navin G. Ashar, Kiran R. Golwalkar

This serious quantity offers sensible insights on sulfuric acid and comparable plant layout and on recommendations to enhance and improve considerably the potency of an latest plant by way of small adjustments. The publication presents readers with a greater realizing of the state-of-art in sulfuric acid manufacture in addition to, importantly, within the manufacture of value-added items in accordance with sulfur which are additionally linked to the manufacture of sulfuric acid. total, engineers and plant managers might be brought to applied sciences for making their sulfuric acid firms extra effective, remunerative, and environmentally pleasant. A functional consultant to the Manufacture of Sulfuric Acid, Oleums, and Sulfonating Agents covers sulfuric acid and by-product chemical plant information from the nuts-and-bolts point to a holistic viewpoint in response to real box adventure. The publication is necessary to somebody serious about imposing a sulfuric acid or comparable chemical plant.

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Extra resources for A Practical Guide to the Manufacture of Sulfuric Acid, Oleums, and Sulfonating Agents

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This is then fed to a series of distillation kettles operating under vacuum. The vapors are condensed and the product DMS is transferred to day tanks wherein the quality is checked and sent to storage by gravity. The product is then filled into drums for dispatch to the consumers. It is important to note that DMS is a very poisonous chemical and has a threshold limit value (TLV) of 1 ppm. The manufacturing process (though seemingly very simple) requires expertise and knowledge of handling DMS, especially during unforeseen breakdowns.

For example, these designs had atmospheric cooling ducts, air cooled heat exchangers, or air injection facilities instead of waste heat recovery boilers and economisers. Later on, with rising energy costs, heat recovery equipment was incorporated in the designs. Efforts were also made to minimize energy consumption. Initially air preheaters (for recovering heat from hot gases between converter passes) were provided. The preheated air was fed to a furnace and the heat was recovered by a waste heat boiler installed after the furnace.

There is a considerable escape of acid mist from the oleum tower and hence it is almost always followed by an acid tower (the inter-pass absorption tower). 2 Production of 65% Oleum It would seem logical to increase the strength of 20–25% oleum by absorption of SO3 for production of 65% oleum. However, this route was found to present practical difficulties since the 40–42% oleums can solidify even at ambient temperatures at many locations. In practice, the strength is therefore brought down from 100% (which is pure SO3) to a level of 65% by adding 25–30% oleum in the required amount.

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